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Work · Case study

Defects caught onthe line, not in the box.

Client
Manufacturer, Pakistan
Year
2025
Scope
Vision models, edge deployment
Stack
Computer vision · Edge · MLOps

01 / Challenge

Inspection happened at the end of the line and by sample. A defect introduced early was found late, after everything behind it had already been made the same way.

02 / Approach

We put vision models on the line itself, running on edge hardware so a verdict arrives in the same second as the part. Operators see what the model saw and why it flagged it.

Models are versioned and monitored like any other production software. New defect classes are added from captured examples, and any deployment can be rolled back from the floor.

03 / Outcome

5×

Earlier detection

30%

Less rework

Defects are caught where they start rather than where they end up, and the line stops for the cause rather than for the batch.

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